This is the original OEM workshop manual for the 2016-2019 Chevrolet Volt repair manual, the 2nd generation with the wiring diagram in PDF.

Also Called:

Holden Volt, in Australia and New Zealand.
Buick Velite 5, in China.
Vauxhall Ampera, in the United Kingdom.
Opel Ampera, in the remainder of Europe.

File Format	PDF
File Language	English
You”ll Get	186.8 MB
Page Count	9,075
Wiring Diagrams	Included
Delivery method	Instant Download

This manual includes the procedures for maintenance, disassembling, reassembling, inspection, and adjustment of components and diagnostics for guidance of experienced mechanics. Please use this manual to ensure complete repair work to keep your vehicle in optimum condition. When replacement parts during repair work are needed, be sure to use BMW OEM genuine parts.

CONTENTS: 2016-2019 Chevrolet Volte Repair Manual

Sample Pages

CAUTION: Please note that this manual is made for the use of persons who have special techniques and certifications. If non-specialized or uncertified technicians perform repairs or services only using this manual or without proper equipment or tools, this may cause severe injury to you or other persons nearby and also cause damage to your vehicle. In order to prevent dangerous operations and damage to your vehicle, please be sure to follow the instructions thoroughly.

About Chevrolet Volt 2nd Generation

The second generation Chevrolet Volt was officially unveiled at the January 2015 North American International Auto Show. Retail deliveries began in the United States and Canada in October 2015 as a 2016 model year, with 1,324 units delivered in the U.S. that month. Availability in the American market was limited to California and the other 10 states that follow California’s zero-emission vehicle regulations. GM scheduled the second generation as a 2017 model year to be released in the 39 remaining states by early 2016. Manufacturing of the 2017 MY Volt began in February 2016, and the first units arrived at dealerships at the end of February 2016. The 2017 model complies with stricter Tier 3 emissions requirements and was available nationwide.

Second generation Voltec 1.5 L gasoline-powered engine (left) and power inverter on top of the traction electric motor (right).

The second generation Volt has an upgraded powertrain with a 1.5-litre engine that uses regular gasoline; the 18.4 kWh battery pack has new chemistry that stores 20% more electrical energy and uses fewer cells, 192 compared with 288 on the 2014 Volt; it uses a new power controller that is integrated with the motor housing; the electric motors weigh 100 lb (45 kg) less and use smaller amounts of rare earth metals. GM engineers explained that the second generation Volt was developed using extensive input from Volt owners.