2008-2014 Ford Falcon FG Repair Manual

008–2014 Ford Falcon FG OEM Workshop Repair Manual + Wiring Diagram (PDF Download)

🔧 Master Your Falcon – Complete Factory Repair Manual at Your Fingertips!

This is the original OEM workshop service and repair manual for the 2008–2014 Ford Falcon FG series, including comprehensive wiring diagrams, in an easy-to-use PDF format. This is the exact same manual used by Ford dealership technicians to diagnose, service, and repair the FG Falcon—now available for instant download.

File Format	PDF
File Language	English
You’ll Get	136 MB
Wiring Diagram	Included
Delivery Method	Instant Download

📘 What’s Inside?

• Step-by-step repair & service procedures
• Full mechanical & electrical diagnostics
• Complete wiring diagrams & circuit layouts
• Engine, transmission, suspension & brake systems
• Climate control, lighting, audio, and body systems
• Troubleshooting guides & technical specs

🧰 Why Choose This Manual?

✅ Official Ford workshop documentation
✅ Perfect for DIY repairs or professional workshops
✅ Simple PDF format – view on any device or print pages you need
✅ Trusted by dealership techs across Australia

📥 Download the 2008–2014 Ford Falcon FG workshop manual now and take full control of your car’s repairs and maintenance—with dealer-level detail and confidence.

🚗💻 Instant PDF Download – Available Immediately!

Table of Contents : 2008-2014 Ford Falcon Repair Manual

General Information

• General Information
• Identification Codes
• Jacking and Lifting
• Noise, Vibration and Harshness

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Suspension System

• Suspension System — General Information
• Front Suspension
• Rear Suspension — IRS
• Rear Suspension — Beam Axle
• Wheels and Tyres

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Driveline

• Driveline System – General Information
• Driveshaft
• Rear Drive Axle / Differential — Beam Axle
• Independent Rear Suspension — Full Floating Axle
• Rear Drive Halfshafts

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Brake System

• Brake System – General Information
• High Series Brakes
• Front Disc Brake
• Front Disc Brake – High Series
• Rear Disc Brake
• Rear Disc Brake – High Series
• Parking Brake and Actuation
• Hydraulic Brake Actuation
• Hydraulic Brake Actuation – Load Proportioning Valve (1-tonne option)
• Brake and Stability Control System

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Steering System

• Steering System – General Information
• Power Steering
• Steering Linkage
• Steering Column
• Steering Column Switches

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Engine

• Engine System – General Information
• Engine – I6
• Engine — 5.4L (3V)
• Engine — V8 (4V)
• Engine Wiring Diagrams
• Engine Cooling
• Fuel Charging and Controls — Turbocharger
• E-Gas LPG
• Accessory Drive
• Starting System
• Engine Emission Control
• Intake Air Distribution and Filtering
• Powertrain Control Management

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Auto Transmission

• Automatic Transmission Transaxle – 4 speed
• ZF 6HP26X 6 Speed Automatic Transmission
• Automatic Transmission / Transaxle
• Transmission and Transaxle Cooling
• Automatic Transmission External Controls

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Manual Transmission

• Clutch
• Clutch Controls
• Manual Transmission — TR6060
• Manual Transmission External Controls

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Exhaust

• Exhaust System

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Fuel System

• Fuel System
• Acceleration Control

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HVAC

• Climate Control System – General Information
• Heating and Ventilation
• Air Conditioning
• Control Components

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Accessories And Equipment

• Instrument Cluster
• Horn
• Interior Command Centre
• Parking Aid
• Reverse Camera

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Charging System

• Charging System – General Information
• Battery, Mounting and Cables
• Alternator and Regulator

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Entertainment System

• Entertainment System – General Information
• Audio Unit
• Antenna
• Speakers
• Audio Interface Module

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Lighting

• Exterior Lighting
• Interior Lighting

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CAN

• Module Communications Network
• Satellite Navigation
• Bluetooth Phone Module (BPM)
• Body Electronics Module (BEM)

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Body

• Body System – General Information
• Front End Body Panel
• Body Closures
• Interior Trim and Ornamentation
• Exterior Trim and Ornamentation
• Rear View Mirrors
• Seating
• Glass, Frames and Mechanisms
• Instrument Panel and Console
• Handles, Locks, Latches and Entry Systems
• Wipers and Washers
• Bumpers
• Occupant Restraints — Active
• Occupant Restraints — Passive

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Body Repairs

• Body Repairs – General Information
• Body Repairs – Corrosion Protection
• Body Repairs – Plastic Repair
• Body Repairs — Water Leaks
• Body Repairs – Wind Noise
• Body Repairs – Noise, Vibration and Harshness
• Body Repairs – Tolerance Checks
• Front End Sheet Metal Repairs
• Roof Sheet Metal Repairs
• Side Panel Sheet Metal Repairs
• Rear End Sheet Metal Repairs
• Body Welding and High Strength Steel
• Paint Preparation and Application

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Wiring Diagrams

• Wiring Diagrams
• Wiring Power Distribution PDB
• Wiring Component Location Views
• Wiring Connector End Views

 

SAMPLE PAGES

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🛠️ Common Issues with the 2008-2014 Ford Flacon FG Series

2008–2014 Ford Falcon FG (Australia)— is a powerful full-size sedan, well-known for its RWD performance, spaciousness, and distinctly Aussie muscle car character.

📝 Overview: 2008–2014 Ford Falcon FG Series

Model	Ford Falcon FG Series (2008–2014)
Available Body Styles	Sedan, Ute (utility), Wagon (Fleet only)
Platform	Ford Australia RWD Platform
Drivetrain	Rear-Wheel Drive (RWD)
Transmissions	5/6-speed manual, 5/6-speed automatic
Trim Levels	XT, G6, G6E, XR6, XR6 Turbo, XR8, FPV (GS, GT, F6)

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⚙️ Engine Options & Specs

Engine	Power	Torque	Fuel Economy (L/100 km)
4.0L Inline-6 NA	195–211 kW	391–409 Nm	~10.5–11.7
4.0L Turbo I6 (XR6 Turbo)	270–310 kW	533–565 Nm	~11.5–12.2
5.4L V8 (XR8, FPV GT)	290–335 kW	520–570 Nm	~13.5–14.8
5.0L Supercharged V8 (FPV)	335–351 kW (GT RSpec)	570–600 Nm	~13.0–14.0
4.0L EcoLPi LPG I6	198 kW	409 Nm	~12.0–13.0 (LPG)

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💡 Key Features by Trim

Trim	Highlights
XT	Base model, cruise control, steel wheels, cloth trim
G6/G6E	Luxury upgrades, leather, climate control, premium sound
XR6/XR6T	Sports styling, body kit, sport suspension, more power in XR6T
XR8	V8 power, sporty features
FPV (GS/GT/F6)	High-performance models: Brembo brakes, tuned suspension, aggressive styling

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🛠️ Common Issues

Issue	Details
ZF 6-speed auto issues	Harsh shifting or hesitation. Regular servicing helps.
Front lower control arm bushings	Common wear item, causes clunking or vague steering.
Diff whine	Noisy differential, especially in XR and FPV models.
Turbo oil line leaks (XR6T)	Turbo oil feed lines can leak without a filter kit.
Brake shudder	Warped front rotors, especially in heavy or spirited use.
Interior plastics fade	Sun exposure causes fading or sticky feel on trim pieces.
LPG fuel pump failure (EcoLPi)	Occasional early pump failures, especially on older LPG models.

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🧰 Maintenance Schedule

Service Item	Interval
Engine Oil & Filter	Every 10,000 km or 6 months
Transmission Fluid (ZF 6)	Every 80,000–100,000 km (sealed, but advisable)
Coolant Flush	Every 100,000 km or 5 years
Brake Fluid	Every 2 years
Spark Plugs	Every 90,000–100,000 km (turbo models may need sooner)
Drive Belts	Inspect at 100,000 km
Diff & Power Steering Fluids	Every 50,000–80,000 km (recommended)

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📉 Pros & Cons

✅ Pros

• • Strong, reliable Aussie-built engines (especially the I6 and Turbo I6)
  • Rear-wheel drive + balanced chassis
  • Spacious interior and comfortable ride
  • Ute version offers utility with performance
  • High aftermarket support
  • FPV models are collector-worthy

❌ Cons

• • ❌ Thirsty engines, especially V8s and Turbo I6
  • ❌ Some aging interior features
  • ❌ ZF gearbox servicing is expensive
  • ❌ Parts availability may become limited after Ford Australia closure (2016)

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🆚 Main Competitors

Competitor	Strengths
Holden Commodore VE/VF	Equally powerful, RWD, more tech in later years
Toyota Aurion	More refined, FWD, V6-only, less sporty
Chrysler 300C	Big V8 muscle, RWD, bold looks
Mazda6	Better fuel economy, FWD, refined
Hyundai Genesis	RWD luxury, V6/V8, value-packed

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📚 Resources

• Workshop Manual (PDF): Available via enthusiast forums or sites like Dardoor.com
• Performance Communities: BoostedFalcon.net, FordForums, XR6Turbo.com
• Parts & Tuning: Herrod Motorsport, GCG Turbochargers, Plazmaman, PWR