2019-2020 SsangYong Korando Repair Manual

$15.90

This is the original and colored OEM workshop service and auto repair manual for the 2019-2020 SsangYong Korando (C300), complete with wiring diagrams in a simple PDF file format.

Get the original and colored OEM workshop service and auto repair manual for the 2019-2020 SsangYong Korando (C300), complete with wiring diagrams in a simple PDF file format.

File Format PDF
File Language English
You’ll Get 439.9 MB
Page Count 3,464
Wiring Diagram Included
Delivery Method Instant Download

Engines Covered:

  • D16DTF
  • G15DTF
  • G20DF

Key Features:

  • Comprehensive Coverage: This manual includes all the information you need for service, repair, and maintenance of the 2019-2020 SsangYong Korando (C300).
  • Wiring Diagrams: It features detailed and clear wiring diagrams to help with electrical system diagnostics and repairs.
  • Dealer-Authorized Procedures: The manual follows the exact methods used by official SsangYong dealer mechanics for reliable and accurate repairs.

What’s Inside:

  • Step-by-step instructions on how to perform maintenance, service, and repairs.
  • Dealer-approved procedures that are both simple and effective.
  • Updated and complete guide with all aspects of service, repair, and troubleshooting.

Why Choose This Manual:

  • Access the same knowledge used by professional SsangYong technicians.
  • Easy-to-use PDF format with clear instructions and illustrations.
  • Ideal for both DIY repairs and professional mechanics.

Download the manual today and ensure your 2019-2020 SsangYong Korando (C300) stays in optimal condition!

This manual includes the procedures for maintenance, disassembling, reassembling, inspection, and adjustment of components and diagnostics for guidance of experienced mechanics. Please peruse and utilize this manual fully to ensure complete repair work to keep your vehicle in optimum condition. When replacement of parts during repair work is needed, be sure to use SsangYong genuine parts.

Table of Contents : 2019-2020 SsangYong Korando Repair Manual

Table of Contents : 2019-2020 SsangYong Korando Repair Manual

 

SAMPLE PAGES


CAUTION: This OEM service and workshop repair manual provides detailed procedures for maintenance, disassembly, reassembly, inspection, adjustment, and diagnostics. It is intended as a comprehensive guide for experienced mechanics. To ensure thorough and accurate repairs that maintain your vehicle’s optimal performance, please read and follow this manual carefully. When replacing parts during any repair work, always use genuine SsangYong parts to ensure quality, safety, and reliability.

πŸš— 2019–2020 SsangYong Korando – Full Vehicle Overview, Issues, DTCs & Maintenance Guide

The 2019–2020 SsangYong Korando (C300) represents a major step forward for the Korean manufacturer, offering improved refinement, advanced safety technology, and a modern design. Competing in the compact SUV segment, it provides strong value, practicality, and competitive equipment levels at an affordable price, especially in markets across Europe and Asia.

βš™οΈ Technical Specifications & Performance

  • Engine Options: 1.5L GDI-Turbo I4 (163 hp), 1.6L Diesel (136 hp)
  • Transmission: 6-speed manual / 6-speed automatic
  • Drivetrain: Front-wheel drive (FWD) / optional AWD
  • 0–100 km/h: 9.8–12.0 seconds (engine dependent)
  • Fuel Efficiency: 6.2–8.5 L/100 km combined
  • Dimensions: Length 4,450 mm, Width 1,870 mm, Height 1,620 mm
  • Cargo Capacity: 551L (up to 1,248L with seats folded)

πŸ”§ Top 10 Common Mechanical Issues (Root Cause & Fix)

  1. Turbo lag and hesitation
    πŸ” Root Cause: Wastegate actuator delay and ECU mapping.
    πŸ› οΈ Fix: ECU software update and actuator recalibration.
  2. Excessive brake wear
    πŸ” Root Cause: Undersized factory rear brakes.
    πŸ› οΈ Fix: Upgrade pads/rotors with higher heat resistance.
  3. Hard shifting (automatic)
    πŸ” Root Cause: Valve body wear and outdated TCU calibration.
    πŸ› οΈ Fix: TCU update; replace valve body if needed.
  4. Engine vibration at idle
    πŸ” Root Cause: Weak lower engine mount.
    πŸ› οΈ Fix: Replace mount with updated stiffer version.
  5. Coolant leaks
    πŸ” Root Cause: Thermostat housing and plastic connectors.πŸ› οΈ Fix: Replace with updated reinforced housing.
  6. Diesel DPF clogging
    πŸ” Root Cause: Short-trip driving patterns.πŸ› οΈ Fix: Perform forced regeneration; clean or replace DPF.
  7. Suspension knocking noise
    πŸ” Root Cause: Worn stabilizer links and control arm bushings.πŸ› οΈ Fix: Replace sway bar links and bushings.
  8. Fuel pump noise
    πŸ” Root Cause: Weak internal pump bearings.πŸ› οΈ Fix: Replace in-tank fuel pump assembly.
  9. Overheating under load
    πŸ” Root Cause: Radiator airflow restriction.πŸ› οΈ Fix: Clean radiator fins; replace coolant; inspect fan clutch.
  10. Exhaust vibration
    πŸ” Root Cause: Loose exhaust hangers.πŸ› οΈ Fix: Replace worn rubber hangers.

πŸ’‘ Top 10 Common Electrical Issues (Root Cause & Fix)

  1. Infotainment freezing
    πŸ” Root Cause: Software instability in 8–9″ head units.
    πŸ› οΈ Fix: Firmware update.
  2. ADAS warnings (Lane Assist / AEB)
    πŸ” Root Cause: Camera calibration drift.
    πŸ› οΈ Fix: Recalibrate front camera.
  3. Electric parking brake fault
    πŸ” Root Cause: Faulty EPB actuator motor.
    πŸ› οΈ Fix: Replace EPB actuator.
  4. Battery drain
    πŸ” Root Cause: Parasitic draw from BCM.πŸ› οΈ Fix: Reprogram BCM or replace faulty module.
  5. Reverse camera flickering
    πŸ” Root Cause: Loose wiring harness.πŸ› οΈ Fix: Secure and re-crimp connectors.
  6. AC blower intermittent
    πŸ” Root Cause: Resistor pack failure.πŸ› οΈ Fix: Replace blower resistor.
  7. Central locking malfunction
    πŸ” Root Cause: Weak actuator motors.πŸ› οΈ Fix: Replace door actuators.
  8. Instrument cluster errors
    πŸ” Root Cause: CAN-BUS communication faults.πŸ› οΈ Fix: Reflash cluster; inspect harness.
  9. ABS/ESC warning lights
    πŸ” Root Cause: Wheel speed sensor failure.πŸ› οΈ Fix: Replace affected wheel sensor.
  10. Faulty TPMS readings
    πŸ” Root Cause: Aging TPMS sensors.πŸ› οΈ Fix: Replace TPMS sensors.

πŸ“Š Pros & Cons Comparison with Competitors

Model Pros πŸ‘ Cons πŸ‘Ž
SsangYong Korando Strong value; Good safety tech; Spacious cabin Lower resale value; Limited engine options
Kia Sportage Refined interior; Reliable Higher price
Hyundai Tucson Comfortable; Strong safety rating Less powerful base engine
Nissan Qashqai Efficient; Good ride quality Weak acceleration
Mitsubishi ASX Durable; Easy maintenance Outdated cabin
Renault Kadjar Comfortable; Economical diesels Electronics issues

πŸ› οΈ Maintenance Schedule

Interval ⏱️ Maintenance Task πŸ”§
Every 10,000 km / 6 months Engine oil & filter replacement
Every 20,000 km Air filter, cabin filter replacement
Every 30,000 km Brake inspection; tire rotation
Every 60,000 km Coolant flush; spark plugs (petrol)
Every 90,000 km Fuel filter (diesel); transmission fluid
Every 120,000 km Inspect suspension bushings; differential oil (AWD)

⚠️ Recalls, Advisories & Safety Alerts

  • Front collision warning malfunction: Incorrect AEB calibration.
  • Fuel hose leak advisory: Potential leak due to weak clamp tension.
  • Brake booster performance issue: Reduced brake assist in cold climates.
  • Airbag sensor fault: Faulty OCS sensor readings.
  • Diesel DPF overheating risk: Excess soot accumulation.
  • Electric parking brake failure: Actuator motor internal short.
  • Steering column wiring advisory: Harness rubbing on bracket.
  • Rear seatbelt anchorage torque issue: Incorrect factory torque spec.
  • ESC calibration advisory: Software required updating due to false activation.
  • Fuel pump control module recall: Module overheating risk.

🧾 Diagnostic Trouble Codes (DTC) Tables

πŸ’» Engine Control Module (ECM)

Code Description
P0300 Random/Multiple Cylinder Misfire Detected
P0171 System Too Lean (Bank 1)
P0113 Intake Air Temperature Sensor 1 Circuit High
P0420 Catalyst System Efficiency Below Threshold
P0299 Turbocharger/Supercharger Underboost Condition
P0507 Idle Control System RPM Higher Than Expected
P0562 System Voltage Low
P1128 Closed Loop Fueling Not Achieved – Bank 1
P2458 Diesel Particulate Filter Regeneration Duration
P2002 Diesel Particulate Filter Efficiency Below Threshold

βš™οΈ Transmission Control Module (TCM)

Code Description
P0700 Transmission Control System Malfunction
P0730 Incorrect Gear Ratio
P0741 Torque Converter Clutch Circuit Performance or Stuck Off
P0750 Shift Solenoid A Malfunction
P0765 Shift Solenoid D Malfunction
P0841 Transmission Fluid Pressure Sensor/Switch A Range/Performance
P0871 Transmission Fluid Pressure Sensor/Switch C Range/Performance
P2714 Pressure Control Solenoid D Stuck Off
P2763 Turbine Speed Sensor Circuit High Input
P0796 Pressure Control Solenoid C Performance or Stuck Off

πŸ›‘ ABS / ESC (Brake System)

Code Description
C0035 Left Front Wheel Speed Sensor Circuit
C0040 Right Front Wheel Speed Sensor Circuit
C0045 Left Rear Wheel Speed Sensor Circuit
C0050 Right Rear Wheel Speed Sensor Circuit
C0110 ABS Pump Motor Circuit Malfunction
C0065 Brake Pressure Sensor Circuit Range/Performance
C1234 Wheel Speed Correlation – Implausible Signal
C1281 Yaw Rate Sensor Circuit Malfunction
C1421 Stop Lamp Switch Circuit
C1380 ABS/ESC Control Module Internal Failure

🎈 SRS Airbag System

Code Description
B1000 Airbag Control Module Internal Fault
B1015 Driver Airbag Circuit Low Resistance
B1016 Driver Airbag Circuit Open
B1020 Passenger Airbag Circuit Short
B1053 Side Airbag Deployment Loop Fault
B1101 Airbag Sensor Supply Voltage Low
B1209 Occupant Classification System Fault
B1302 Crash Sensor Supply Circuit Malfunction
B1352 Crash Event Storage Full
B1401 Seat Belt Pretensioner Deployment Circuit Fault

πŸ“‘ Body Control / CAN Communication

Code Description
U0100 Lost Communication with ECM/PCM
U0121 Lost Communication with ABS/ESC Module
U0140 Lost Communication with Body Control Module
U0155 Lost Communication with Instrument Cluster
U1110 CAN Bus Off – Communication Error
U113E Lost Communication with Park Assist Module
U1123 Lost Communication with Tire Pressure Monitoring System
U1403 Invalid Data Received from HVAC/Climate Control
U1180 Lost Communication with Infotainment/Navigation Unit
U1410 Invalid Data Received from Power Steering Control