2016-2019 Kia Soul Repair Manual

Original OEM Service and Workshop Repair Manual for 2016-2019 Kia Soul – PDF

Get the official OEM service and workshop repair manual for the 2016-2019 Kia Soul in a convenient PDF format. This comprehensive manual offers the same detailed information that Kia dealer mechanics rely on to diagnose, repair, and maintain the Kia Soul, providing professional-level guidance for every repair.

Key Features:

• Official OEM Manual: The exact manual trusted by Kia dealership technicians for accurate diagnostics and repairs.
• Complete Coverage: All authorized service, repair, and maintenance procedures for the 2016-2019 Kia Soul.
• Dealer-Approved Procedures: Follow Kia’s certified instructions to perform repairs with confidence.
• User-Friendly PDF Format: Easily downloadable and accessible on any device for quick and convenient reference.

Sample Pages: 2016-2019 Kia Soul Repair Manual

2016–2019 Kia Soul: Comprehensive Guide

Overview

The 2016–2019 Kia Soul is a quirky, box-shaped subcompact crossover known for its distinctive styling, practicality, and value. This second-generation Soul offered urban-friendly dimensions with surprising interior space and personality.

Key Highlights:

• Unique boxy design with customizable exterior colors
• Spacious interior despite compact footprint
• Strong warranty coverage (5-year/60,000-mile basic, 10-year/100,000-mile powertrain)
• Available turbocharged engine option
• Good cargo capacity and rear seat room

Technical Specifications

Engine Options

1.6L I4 (Base)

• Displacement: 1.6L
• Horsepower: 130 hp @ 6,300 rpm
• Torque: 118 lb-ft @ 4,850 rpm
• Transmission: 6-speed manual or 6-speed automatic

2.0L I4 (Mid-level)

• Displacement: 2.0L
• Horsepower: 161 hp @ 6,200 rpm
• Torque: 150 lb-ft @ 4,000 rpm
• Transmission: 6-speed automatic

1.6L Turbo I4 (! and Exclaim trims, 2016-2019)

• Displacement: 1.6L turbocharged
• Horsepower: 201 hp @ 6,000 rpm
• Torque: 195 lb-ft @ 1,750-4,500 rpm
• Transmission: 7-speed dual-clutch automatic (DCT)

Dimensions & Capacity

• Length: 163.0 inches
• Width: 70.9 inches
• Height: 63.0 inches
• Wheelbase: 101.2 inches
• Passenger capacity: 5
• Cargo volume: 24.2 cu ft (61.3 cu ft with rear seats folded)
• Curb weight: 2,821-3,086 lbs
• Fuel tank: 14.2 gallons

Performance

• Drivetrain: Front-wheel drive (FWD) only
• Fuel economy (2.0L): 24-25 city / 30-31 highway mpg
• Fuel economy (1.6L Turbo): 26 city / 31 highway mpg
• Towing capacity: Not recommended for towing

Suspension & Brakes

• Front: MacPherson strut
• Rear: Torsion beam
• Brakes: Front disc, rear drum (base); 4-wheel disc (turbo)
• Steering: Electric power-assisted rack-and-pinion

Top 10 Mechanical & Electrical Issues

1. Engine Failure (Theta II Engine)

Symptoms: Knocking sounds, excessive oil consumption, sudden loss of power, engine seizure, check engine lightRoot Cause: Manufacturing defects in the Theta II 2.0L engine causing metal debris in the crankshaft, leading to bearing wear and engine failure Fix: Complete engine replacement Cost: $5,000-$8,500 (covered under warranty extension/recall if applicable)

2. Dual-Clutch Transmission (DCT) Problems

Symptoms: Harsh shifting, shuddering during acceleration, hesitation, slipping, lurching at low speeds Root Cause:Clutch wear, software calibration issues, mechatronic unit failures Fix: Software update, clutch replacement, or complete transmission replacement in severe cases Cost: $150-$500 (software update); $2,500-$5,000 (clutch/transmission replacement)

3. Steering Issues

Symptoms: Clunking noise when turning, excessive play in steering wheel, difficulty steering, steering wheel pulls to one side Root Cause: Faulty steering coupler, worn tie rod ends, or electric power steering motor failure Fix: Replace steering coupler, tie rod ends, or EPS motor Cost: $200-$800 (coupler/tie rods); $800-$1,500 (EPS motor)

4. Soul EV Battery Degradation (Electric model only)

Symptoms: Reduced driving range, slower charging, battery warning lights Root Cause: Natural battery cell degradation accelerated by extreme temperatures or frequent fast charging Fix: Battery pack replacement or module replacement Cost: $3,000-$6,000 (may be covered under 8-year/100,000-mile battery warranty)

5. Air Conditioning Compressor Failure

Symptoms: No cold air, loud grinding or squealing noise, clutch not engaging, intermittent cooling Root Cause:Compressor clutch failure, internal bearing wear, refrigerant leaks Fix: Replace A/C compressor and receiver-drier, recharge system Cost: $800-$1,400

6. Fuel System Issues

Symptoms: Difficulty starting, rough idle, hesitation during acceleration, check engine light (P0087 – fuel rail pressure too low) Root Cause: Faulty fuel pump, clogged fuel filter, or failing high-pressure fuel pump (turbo models) Fix:Replace fuel pump or high-pressure fuel pump Cost: $400-$800 (standard pump); $800-$1,500 (high-pressure pump on turbo)

7. Ignition Coil Failure

Symptoms: Misfires, rough idle, loss of power, poor fuel economy, check engine light (P0301-P0304 misfire codes)Root Cause: Normal wear and degradation of ignition coil windings, especially in high-mileage vehicles Fix: Replace faulty ignition coils and spark plugs Cost: $300-$600 (all four coils and plugs)

8. Panoramic Sunroof Drainage Issues

Symptoms: Water leaking into cabin (especially rear seat area), wet headliner, musty smell, water pooling in footwellsRoot Cause: Clogged sunroof drain tubes or cracked drain hoses Fix: Clean drain tubes, replace damaged hoses, reseal sunroof if necessary Cost: $200-$600

9. Wheel Bearing Failure

Symptoms: Humming or grinding noise that increases with speed, vibration in steering wheel, uneven tire wear Root Cause: Normal wear, water intrusion, or manufacturing defects Fix: Replace wheel bearing hub assembly Cost: $300-$500 per wheel

10. Radio/Infotainment System Freezing

Symptoms: Touchscreen unresponsive, system reboots randomly, Bluetooth connectivity issues, backup camera not displaying Root Cause: Software glitches, faulty head unit, or loose connections Fix: Software update, system reset, or head unit replacement Cost: $0-$150 (software update); $800-$1,500 (head unit replacement)

Top 5 Competitors

1. Nissan Cube (discontinued 2014, but 2016-2019 used market)

• Similar boxy styling
• Less common, quirky appeal
• Generally less reliable than Soul

2. Scion xB / Toyota bB (discontinued 2015)

• Box-shaped competitor
• Toyota reliability
• Limited availability in used market

3. Honda Fit

• More fuel-efficient
• Better driving dynamics
• Legendary reliability
• Less cargo space than Soul

4. Mazda CX-3

• More upscale interior
• Better handling
• AWD available
• Smaller cargo capacity

5. Jeep Renegade

• More rugged styling
• AWD available
• Better off-road capability
• Less reliable, higher maintenance costs

Top 10 Recalls, Advisories & TSB Highlights

Major Recalls

1. Engine Fire Risk (Multiple recalls)

• Affected: 2016-2018 Soul with 1.6L and 2.0L engines
• Issue: Engine bearing wear can cause seizure, potentially leading to fire
• Fix: Engine software update to monitor bearing wear, possible engine replacement

2. ABS Module Fire Risk

• Affected: 2017-2018 Soul
• Issue: ABS module short circuit can cause fire even when vehicle is off
• Fix: Install fuse to ABS module

3. Airbag Non-Deployment

• Affected: 2016-2017 Soul
• Issue: Airbag control unit may fail, preventing airbag deployment in a crash
• Fix: Replace airbag control unit

4. Fuel Pump Failure

• Affected: 2019 Soul
• Issue: Fuel pump may fail, causing engine stall
• Fix: Replace fuel pump

5. Seat Belt Pretensioner

• Affected: 2016-2018 Soul
• Issue: Seat belt pretensioners may not properly restrain occupants
• Fix: Replace seat belt pretensioners

Important Technical Service Bulletins (TSBs)

6. TSB: Steering Column Noise

• Issue: Clunking or clicking noise from steering column when turning
• Fix: Replace steering column universal joint coupling

7. TSB: DCT Shudder/Hesitation

• Issue: Dual-clutch transmission shuddering or hesitation
• Fix: Software update and clutch adaptation procedure

8. TSB: Wind Noise

• Issue: Excessive wind noise from doors at highway speeds
• Fix: Adjust door alignment, replace weather stripping

9. TSB: Panoramic Sunroof Rattles

• Issue: Rattling noise from panoramic sunroof
• Fix: Adjust sunroof panel, install revised clips

10. TSB: Radio Static/Interference

• Issue: Radio static or poor reception
• Fix: Install noise filter to alternator or update radio software

Maintenance Schedule

Every 7,500 Miles or 6 Months

• Engine oil and filter change
• Rotate tires
• Inspect brake pads and discs
• Check fluid levels

Every 15,000 Miles or 12 Months

• Replace cabin air filter
• Inspect air filter (replace if necessary)
• Inspect drive belts
• Inspect battery condition
• Check brake fluid level

Every 30,000 Miles or 24 Months

• Replace engine air filter
• Inspect fuel lines and connections
• Inspect exhaust system
• Inspect suspension components
• Inspect CV joint boots

Every 60,000 Miles

• Replace brake fluid
• Replace spark plugs (conventional, every 100k for iridium)
• Inspect fuel filter
• DCT fluid inspection (turbo models)

Every 90,000-100,000 Miles

• Replace coolant
• Replace transmission fluid (automatic)
• Inspect timing chain (no replacement needed unless noisy)
• DCT clutch and fluid replacement (turbo models)

Additional Maintenance

• Replace battery: Every 3-5 years
• Replace wiper blades: As needed (typically annually)
• Wheel alignment: As needed or every 15,000-20,000 miles

10 FAQs for Buyers

Q1: Is the Kia Soul reliable? A: The Soul has average reliability. The 2.0L engine models from 2016-2018 have known engine issues that resulted in recalls. The 1.6L base and 1.6L turbo engines are generally more reliable. Look for vehicles with documented engine software updates and warranty coverage.

Q2: Which engine should I choose? A: The 2.0L offers good balance of power and efficiency for most buyers. The 1.6L turbo is fun and quick but has the dual-clutch transmission which can be problematic. Avoid the base 1.6L unless you prioritize fuel economy over performance.

Q3: What’s the difference between trim levels? A: Base trims offer basic features; Plus/+ adds alloy wheels and upgraded audio; EX adds push-button start and heated seats; Exclaim/! turbo adds the turbocharged engine and sport features; Limited/SX adds leather and premium amenities.

Q4: Does the Soul have all-wheel drive? A: No, all 2016-2019 Souls are front-wheel drive only. If you need AWD, consider competitors like the Mazda CX-3 or Jeep Renegade.

Q5: What are common problems to check before buying used? A: Check for engine recalls completion, listen for engine knocking, test the transmission for smooth shifting (especially DCT models), check for sunroof leaks, inspect for steering noises, and verify A/C functionality.

Q6: How long do Kia Souls typically last? A: With proper maintenance, Souls can last 150,000-200,000+ miles. However, engine issues on some models may shorten lifespan if not addressed under recall/warranty.

Q7: Is the dual-clutch transmission reliable? A: The 7-speed DCT in turbo models has known issues with shuddering and premature clutch wear. Many owners report problems between 40,000-80,000 miles. Budget for potential transmission repairs outside warranty.

Q8: What’s the fuel economy in real-world driving? A: Expect 25-27 mpg combined with the 2.0L engine, 23-25 mpg with the 1.6L turbo, and 27-29 mpg with the base 1.6L engine under normal driving conditions.

Q9: Can I use regular gasoline? A: Yes, all Soul engines run on regular 87-octane fuel. Premium fuel provides no benefit except for the 1.6L turbo under high-load conditions.

Q10: Is the Soul good for tall drivers? A: Yes! The Soul’s boxy design provides excellent headroom (41.5″ front, 39.1″ rear) and comfortable seating for drivers up to 6’4″. Legroom is adequate but not exceptional (39.5″ front, 38.2″ rear).

Final Buyer Recommendations

✅ Good Buy If:

• You want distinctive styling and personality
• You prioritize interior space and cargo versatility
• You’re buying a 2019 model (fewest engine issues)
• You can verify recall completion and maintenance history
• You’re getting the 1.6L base or 2.0L engine (avoid early 2.0L if possible)
• The vehicle is still under powertrain warranty
• You drive primarily in urban/suburban settings

⚠️ Proceed with Caution:

• 2016-2018 models with the 2.0L engine (check for engine recalls)
• Turbo models with DCT transmission (higher maintenance risk)
• High-mileage examples without service records
• Vehicles with panoramic sunroof (check for leaks)
• Models without completed recall repairs

❌ Avoid:

• Any Soul showing signs of engine knocking or excessive oil consumption
• DCT-equipped models with shuddering or harsh shifting
• Vehicles with salvage titles or major accident history
• Examples with delayed or missing maintenance
• 2016-2017 models without verified recall completion

Best Value:

The 2019 Kia Soul with the 2.0L engine represents the best combination of features, reliability improvements, and remaining warranty coverage. Look for EX or higher trims for the best feature content.

Price Expectations (2024 Market):

• 2016-2017: $10,000-$14,000
• 2018: $12,000-$16,000
• 2019: $14,000-$18,000 (Prices vary by mileage, condition, trim, and location)

Pre-Purchase Checklist:

1. ✓ Verify all recalls completed via NHTSA database
2. ✓ Obtain pre-purchase inspection from independent mechanic
3. ✓ Check engine oil level and condition (watch for low oil)
4. ✓ Test drive includes highway acceleration and DCT behavior
5. ✓ Inspect sunroof drains and check for water damage
6. ✓ Review CarFax/AutoCheck for accident history
7. ✓ Confirm remaining warranty coverage
8. ✓ Listen for unusual engine noises, especially on cold start

The Kia Soul offers great value, practicality, and personality, but the engine recall issues on 2016-2018 models require careful consideration. A well-maintained 2019 Soul with verified recall completion can be an excellent, affordable transportation choice with the security of Kia’s strong warranty program.