This is a free digital download for the 2012-2015 Toyota iQ dismantling manual (a.k.a. Toyota Scion), Model KPJ10 Series in a simple PDF format. You can download the full workshop repair manual from this link ( Toyota Scion Repair Manual).
This guide was developed to educate and assist dismantlers in the safe handling of Scion/Toyota iQ EV electric vehicles. IQ EV dismantling procedures are similar to other non-electric Scion/Toyota vehicles with the exception of the high voltage electrical system. It is important to recognize and understand the high voltage electrical system features and specifications of the Scion/Toyota iQ EV electric vehicle, as they may not be familiar to dismantlers.
High-voltage electricity powers the electric motor, DC/DC converter, battery coolant heater, air conditioning (A/C) compressor, cabin coolant heater and inverter. All other automotive electrical devices such as the headlights, radio, and gauges are powered by a separate 12 Volt auxiliary battery. Numerous safeguards have been designed into the iQ EV to help ensure the high voltage, approximately 277.5 Volt, Lithium-ion (Li-ion) Electric Vehicle (EV) battery assembly is kept safe and secure in an accident.
The Li-ion EV battery assembly contains sealed batteries that are similar to rechargeable batteries used in some battery-operated power tools and other consumer products. The electrolyte is absorbed in the cell plates and will not normally leak out even if the battery is cracked.
High voltage cables, identifiable by orange insulation and connectors, are isolated from the metal chassis of the vehicle. Additional topics contained in the guide include:
- Scion/Toyota iQ EV identification.
- Major electric vehicle component locations and descriptions.
By following the information in this guide, dismantlers will be able to handle iQ EV electric vehicles as safely as they dismantle a conventional non-electric automobile.
Download: 2012-2015 Toyota iQ Dismantling Manual (Toyota Scion)DOWNLOAD