2016 Hyundai Ioniq Repair Manual

Hamza Sama — Tue, 13 Sep 2022 22:23:48 +0000

This is the original OEM workshop manual for the 2016 Hyundai Ioniq repair manual in PDF.

File Format	PDF
File Language	English
You’ll Get	48.6 MB
Page Count	1,006
Wiring Diagrams	No
Delivery method	Instant Download

This manual includes the procedures for maintenance, disassembling, reassembling, inspection, and adjustment of components and diagnostics for the guidance of experienced mechanics. Please use this manual to ensure complete repair work to keep your vehicle in optimum condition. When replacement parts during repair work are needed, be sure to use Hyundai genuine OEM parts.

CONTENTS: 2016 Hyundai Ioniq Repair Manual

Sample Pages

CAUTION: Please note that this manual is made for the use of persons who have special techniques and certifications. Suppose non-specialized or uncertified technicians perform repairs or services only using this manual or without proper equipment or tools. In that case, this may cause severe injury to you or other persons nearby and also cause damage to your vehicle. In order to prevent dangerous operations and damage to your vehicle, please be sure to follow the instructions thoroughly.

2017 Hyundai Ioniq Repair Manual

Nawal — Fri, 18 Dec 2020 02:40:08 +0000

2017 Hyundai Ioniq — OEM Workshop Service & Repair Manual (PDF)

Download 2017 Hyundai Ioniq OEM workshop manual in a fully searchable PDF. Includes factory procedures and complete wiring diagrams for precise diagnostics and repairs.

File Format	PDF
File Language	English
You’ll Get	25.7 MB
Page Count	1,006
Delivery Method	Instant Download

Work to factory standards and keep your Ioniq in peak condition.

Key Features

Dealer-Level Accuracy

Same factory procedures and specs used by Hyundai technicians.

Searchable & Printable

Find sections quickly and print only the pages you need.

Download & Compatibility

Delivery: Instant digital PDF download
Compatibility: Windows, macOS, iOS, Android

This manual provides detailed instructions for maintenance, disassembly, reassembly, component inspection, adjustment, and diagnostics—intended for use by experienced mechanics. Proper application of this guide will help ensure thorough repairs and maintain your vehicle in peak condition.

Important Note: Before purchasing this manual, please check whether your vehicle is subject to any active service recalls, as authorized dealerships may perform necessary repairs free of charge. When replacing parts, always use genuine OEM components to ensure safety, reliability, and long-term performance.

Table of Contents : 2017 Hyundai Ioniq Repair Manual

1-General Information.
2-Engine Electrical System.
3-Emission Control System.
4-Engine Control+Fuel System.
5-Clutch System.
6-DCT System.
7-Driveshaft and axle.
8-Suspension System.
9-Steering System.
10-Restraint.
11-Brake System.
12-Body (Interior and Exterior).
13-Heating. Ventilation. Air Conditioning.
14-Hybrid Control System.
15-Hybrid Motor System.

SAMPLE PAGES

CAUTION: This OEM service and workshop repair manual provides detailed procedures for maintenance, disassembly, reassembly, inspection, adjustment, and diagnostics. It is intended as a comprehensive guide for experienced mechanics. To ensure thorough and accurate repairs that maintain your vehicle’s optimal performance, please read and follow this manual carefully. When replacing parts during any repair work, always use genuine Hyundai parts to ensure quality, safety, and reliability.

🚗 2017 Hyundai Ioniq – Full Vehicle Overview, Issues, DTCs & Maintenance Guide

The 2017 Hyundai Ioniq is a compact eco-friendly vehicle available in hybrid, plug-in hybrid, and full-electric variants. Designed to compete with Toyota Prius and similar green cars, it offers advanced safety, excellent efficiency, and modern tech features.

⚙️ Technical Specifications & Performance

Engine Options: 1.6L GDI Atkinson-cycle with electric motor (Hybrid/Plug-in), 28 kWh electric motor (EV)
Power Output: 139 hp (Hybrid), 118 hp (EV)
Transmission: 6-speed DCT (Hybrid/PHEV), single-speed reduction gear (EV)
0–100 km/h: 8.9–10.2 seconds
Fuel Efficiency: 4.1 L/100km (Hybrid), up to 200 km EV range
Battery: 1.56 kWh (Hybrid), 8.9 kWh (PHEV), 28 kWh lithium-ion polymer (EV)

🔧 Top 10 Common Mechanical Issues (Cause & Repair)

Brake wear
Cause: Regenerative braking imbalance.
Repair: Replace pads/rotors and recalibrate regen system.
Suspension noise
Cause: Worn stabilizer bushings.
Repair: Replace bushings.
Transmission hesitation
Cause: DCT clutch actuator wear.
Repair: Reprogram or replace actuator.
Cooling system leaks
Cause: Weak water pump seals.
Repair: Replace seals/pump.
Hybrid battery overheating
Cause: Faulty cooling fan.
Repair: Replace battery fan.
Steering vibration
Cause: Worn tie rods.
Repair: Replace tie rods and align wheels.
Engine knocking
Cause: Low-quality fuel deposits.
Repair: Fuel system cleaning.
Exhaust rattling
Cause: Loose heat shields.
Repair: Secure/replace heat shields.
Air conditioning weak
Cause: Low refrigerant or compressor wear.
Repair: Recharge or replace compressor.
Wheel bearing noise
Cause: Bearing wear.
Repair: Replace bearings.

💡 Top 10 Common Electrical Issues (Cause & Repair)

Infotainment rebooting
Cause: Software glitches.
Repair: Update firmware.
Battery drain
Cause: Faulty DC-DC converter.
Repair: Replace converter.
Instrument cluster blank
Cause: CAN bus fault.
Repair: Inspect wiring, replace module.
Charging issues
Cause: Defective charging port relay.
Repair: Replace relay.
Blind spot monitor error
Cause: Sensor misalignment.
Repair: Recalibrate sensor.
Navigation failure
Cause: Corrupted SD card.
Repair: Replace/update card.
HV battery fault codes
Cause: Weak cells.
Repair: Replace faulty cells.
AC not engaging (EV)
Cause: High-voltage relay issue.
Repair: Replace relay.
Random warning lights
Cause: Loose ground connections.
Repair: Tighten/repair wiring.
Keyless entry failure
Cause: Weak fob battery.
Repair: Replace fob battery.

📊 Pros and Cons

Pros 👍	Cons 👎
Excellent fuel economy	Limited rear headroom
Multiple eco-friendly options	Road noise at high speeds
Affordable price vs rivals	DCT can be jerky
Advanced safety features	Limited EV range (28 kWh)
Comfortable cabin	Resale value lower than Toyota Prius

🛠️ Maintenance Schedule

Interval ⏱️	Maintenance Task 🔧
Every 10,000 km / 6 months	Engine oil & filter change (Hybrid/PHEV)
Every 20,000 km	Cabin air filter, brake inspection
Every 30,000 km	Coolant check, tire rotation
Every 60,000 km	Transmission fluid service
Every 100,000 km	Spark plugs (Hybrid), HV battery inspection
Every 160,000 km	Coolant replacement, belt inspection

🚘 Top Competitors

⚠️ Recalls, Advisories & Safety Alerts

Airbag module recall: Incorrect inflator installation. 📅 Recall: 2018
Hybrid system relay fault: Risk of stalling. 📅 Recall: 2019
DC charging port overheating: Affects EV model. 📅 Recall: 2020
Consumer Reports Recall Information

🧾 DTC Trouble Codes

ECM (Engine Control Module)

Code	Description
P0101	Mass air flow circuit range issue
P0113	Intake air temperature high input
P0300	Random/multiple cylinder misfire
P0420	Catalyst system low efficiency
P0442	Evaporative emission leak (small)
P0500	Vehicle speed sensor malfunction
P0606	ECM/PCM processor fault
P0700	Transmission control system fault
P0A0F	Engine failed to start
P1C73	Hybrid battery voltage sensor fault

TCM (Transmission Control Module)

Code	Description
P0715	Input shaft speed sensor failure
P0720	Output speed sensor fault
P0730	Incorrect gear ratio
P0741	TCC performance stuck off
P0750	Shift solenoid A fault
P0766	Shift solenoid D fault
P0793	Intermediate shaft speed sensor
P17F0	DCT clutch overheating
P17F1	DCT clutch degradation
P2813	Hydraulic pressure loss

ABS / ESC

Code	Description
C0035	Wheel speed sensor LF circuit
C0040	Wheel speed sensor RF circuit
C0050	Wheel speed sensor RR circuit
C0065	Brake pedal travel sensor fault
C0110	ABS pump motor failure
C0131	Brake pressure sensor circuit
C0156	Yaw rate sensor malfunction
C1234	Steering angle sensor fault
C1513	ABS relay circuit
C1604	System communication error

SRS Airbag

Code	Description
B1100	Driver airbag circuit open
B1101	Passenger airbag circuit fault
B1113	Side airbag module fault
B1135	Seat belt pretensioner circuit
B1150	OCS sensor fault
B1180	Airbag module power fault
B1200	Crash sensor fault
B1210	Passenger side module open
B1231	Roll rate sensor fault
B1241	Internal SRS module fault

Body Control / CAN Communication

Code	Description
U0001	High-speed CAN communication bus
U0100	Lost comm. with ECM/PCM
U0121	Lost comm. with ABS control module
U0140	Lost comm. with body control module
U0151	Lost comm. with airbag module
U0164	Lost comm. with HVAC module
U0184	Lost comm. with radio unit
U0199	Lost comm. with door module
U0401	Invalid data from ECM
U1000	CAN bus error

✅ Final Verdict & Conclusion: The 2017 Hyundai Ioniq delivers on its eco-focused promise with excellent efficiency, modern safety, and affordable ownership costs. While the DCT gearbox and limited EV range can be drawbacks, the Ioniq offers a well-rounded, reliable, and environmentally friendly choice for urban and highway driving. Proper maintenance ensures long-term dependability.

Ioniq – Dardoor